High-Capacity TRZYQ1200 Mud Cleaning System The Perfect Solution For Hazardous Gas Removal

High-Capacity TRZYQ1200 Mud Cleaning System The Perfect Solution For Hazardous Gas Removal

Product Description

The TRZYQ1200 Mud Gas Separator (commonly known as a Poor Boy Degasser) is a high-capacity safety device designed to efficiently remove hazardous free gas—including toxic H₂S and explosive hydrocarbons—from drilling fluids. Installed downstream of the choke manifold, it provides essential well control protection by stabilizing drilling mud density and viscosity, thereby preventing kicks, blowouts, and other well-control incidents.

With a capacity of 320 m³/h and a robust 1,200 mm main body diameter, the TRZYQ1200 is engineered for large-scale drilling operations both onshore and offshore. Constructed from H₂S-resistant carbon steel and certified to ExdIIBt4 / IECEx / ATEX standards, it guarantees safe performance in hazardous drilling environments.

Equipped with a DN125 mm inlet, DN250 mm outlet, and DN200 mm gas discharge pipe, this unit ensures efficient gas separation and controlled flaring. With a weight of 2,600 kg and dimensions of 2200 × 2200 × 6634 mm, the TRZYQ1200 is skid-mounted for stability, easy transportation, and integration into various rig layouts.

Features & Benefits

✔ High-Capacity Gas Removal – Processes up to 320 m³/h, ensuring effective separation of methane, H₂S, and other hydrocarbons.

✔ Explosion-Proof Certified – Built to ExdIIBt4 / IECEx / ATEX safety standards for hazardous drilling environments.

✔ Durable & Rugged Construction – Heavy-duty steel body with H₂S-resistant materials extends operational life.

✔ Fail-Safe Design – No internal moving parts, ensuring minimal maintenance and maximum reliability.

✔ Customizable Configuration – Flexible inlet/outlet design for vertical or horizontal rig installations.

✔ Controlled Gas Disposal – Safe venting through DN200 discharge line with flare ignition compatibility.

✔ Rig-Friendly Structure – Skid-mounted, compact design simplifies installation and transportation.

Technical Specifications

Technical Advantages

✔ Optimized Separation Performance – Removes over 90% of free gas, preserving drilling mud integrity.

✔ Flow & Pressure Adaptability – Efficiently manages variable gas loads and drilling fluid flow rates.

✔ Extended Service Life – Anti-corrosion steel and protective coatings resist H₂S damage and abrasion.

✔ Enhanced Well Control Safety – Provides reliable first-line defense against kicks and blowouts.

✔ Low Maintenance Operation – Simplified construction with no moving parts reduces downtime.

✔ Compliant with Global Standards – Built to meet API RP 53, ISO 9001, and ATEX requirements.

Applications

✔ Oil & Gas Drilling – Safely removes free gas to maintain drilling fluid properties.

✔ Horizontal Directional Drilling (HDD) – Protects trenchless drilling operations from gas intrusion.

✔ Mining & Mineral Exploration – Ensures safe drilling in gas-prone mining conditions.

✔ Tunneling & Foundation Projects – Stabilizes slurry handling in underground construction.

✔ Offshore & Onshore Rigs – Compact, explosion-proof design ensures flexibility across drilling sites.

Advantages & Services

✔ Tailored Solutions – Available in customized sizes, materials, and piping configurations.

✔ Field-Tested Reliability – Proven safe operation in drilling projects worldwide.

✔ Reduced Operational Risks – Minimizes chances of well-control failures and environmental hazards.

✔ Cost-Effective Performance – Long service life with low maintenance requirements.

✔ Global Technical Support – Spare parts supply, on-site service, and operator training programs available.

Why Construction Professionals Choose TRZYQ1200 Mud Gas Separator?

✔ Superior Gas Handling Capacity – Ideal for large-scale, high-volume drilling operations.

✔ Durable in Harsh Environments – Built with robust, H₂S-resistant steel.

✔ Certified Safety Compliance – Fully meets Ex, IECEx, and ATEX standards for hazardous zones.

✔ Minimal Maintenance Requirements – No moving parts ensures long-term reliability.

✔ Versatile Applications – Trusted across oil & gas, HDD, tunneling, and mining industries.

✔ Efficient & Compact Design – High performance with a space-saving footprint.

About TR SolidsControl

TR SolidsControl is a professional manufacturer of drilling fluid equipment, supplying advanced solids control solutions for oil and gas, trenchless, and geothermal industries worldwide. Our commitment to innovation and quality ensures high-performance products and reliable service.