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Deploying ruggedized mud processing and solid-liquid extraction technologies built to handle high-viscosity oily sludge, drill cuttings, and refinery tank residues.
Continuous base-oil reclamation reducing Oil on Cuttings (OOC) below 3% for strict onshore US EPA environmental compliance.
Precision 45-75 micron particle extraction preventing downstream decanter centrifuge wear in high-sand shale drilling.
High-torque mechanical agitation preventing solid settling in conditioning tanks, sludge holding pits, and chemical reaction tanks.
Durable tungsten carbide mechanical seals and high-chrome alloy impellers engineered for abrasive oily slurry transfer.
The oil and gas industry in the United States generates millions of barrels of complex oily sludge, tank bottoms, and drilling waste every year. From the high-density multi-well pad drilling across the Permian Basin (West Texas & New Mexico) and Eagle Ford to major refining corridors along the US Gulf Coast (Houston, Beaumont, Lake Charles), operators face twin pressures: mounting disposal costs and aggressive decarbonization mandates.
Under strict oversight from the U.S. EPA (RCRA regulations), the Texas Railroad Commission (RRC Rule 8/91), and state-level environmental protection departments, conventional unlined pit storage and untreated thermal disposal are no longer viable. Advanced three-phase separation, combining high-G screening, chemical thermal washing, and high-speed decanter centrifuges, has become the benchmark standard for North American environmental remediation service providers.
Automated non-man entry sludge extraction and centrifugal separation for strategic petroleum reserves, downstream refineries, and pipeline midstream storage hubs across Texas, Louisiana, and Oklahoma.
Processing oily cuttings directly from shale drilling rigs in the Bakken and Marcellus formations, reducing oil-on-cuttings (TOC/TPH) to meet stringent land-farming and thermal reuse parameters.
Treating dissolved air flotation (DAF) float, API oil-water separator sludge, and slop oil emulsions into high-purity salable crude oil and clean effluent for industrial wastewater reuse.
Established in 2010, TR Solids Control is a professional manufacturer specializing in drilling fluid solids control equipment and integrated solutions. We are dedicated to the design, manufacture, sales, and services of solids control systems, following strict quality standards and providing reliable products, professional support, and fast response for global customers.
During the past years, together with our experienced engineering team and strong supply chain partners, we have supported drilling contractors, oilfield service companies, and industry partners across North America, the Middle East, Africa, Russia, South America, Southeast Asia, and other regions, delivering efficient solids control solutions for various drilling operations.
Our tailor-engineered sludge separation systems are engineered to meet American electrical and safety benchmarks, including NEMA 4X / Class I Div 1 explosion-proof standards, UL components, and API Q1 manufacturing protocols, ensuring seamless integration into US job sites and refinery terminals.
Delivering turnkey skid-mounted oily sludge separation packages engineered with precision CNC machining and rigorous dynamic balancing tests.
State-of-the-art manufacturing plants, internationally verified quality systems, and worldwide project validation.
Modern Manufacturing Facilities Supporting Reliable Solids Control Equipment Production
Strict Quality Management Systems Ensuring Product Reliability and International Standards
Showcasing Advanced Sludge Treatment Innovations at World-Class Energy Expos and US Trade Shows
A continuous, thermally assisted physical-chemical separation sequence designed for high throughput and automated parameter adjustment.
| Performance Metric | Standard Specification | US Oilfield Result |
|---|---|---|
| Oil Recovery Purity | BS&W < 2.0% | Direct Pipeline / Refinery Sale |
| Solid Phase Oil Content | TPH < 3.0% (OOC < 2%) | Compliant with Landfill / Road Base |
| Water Phase Oil Content | Oil in Water < 50 ppm | Suitable for Closed-Loop Recycle |
| Explosion-Proof Standard | ATEX / IECEx / NEMA 4X | Class I, Division 1 & 2 Certified |
| Control Automation | PLC Touchscreen + SCADA | Real-Time Cloud Telemetry & Safety Interlocks |
Explore our full line of standalone and modular solids control and waste management machinery built for drilling contractors and environmental operators across the United States.
Comprehensive skid-mounted mud recovery and drying package for unconventional shale pad operations.
High-volume sand separation with polyurethane hydrocyclone cones for drilling fluid protection.
Explosion-proof turbine agitators ensuring uniform suspension of weighted mud and oily slurries.
High-head, abrasion-resistant feeding pump optimized for desanders, desilters, and mud hoppers.
Dual-motion and linear-motion high G-force shale shaker engineered for high-volume solids dewatering.
Compact modular recycling units ideal for US horizontal directional drilling and pipeline river crossings.
Heavy-duty auger conveyors with hardened flights designed for moving dry drill cuttings and centrifuge cake.
100% pneumatic high-vacuum pump capable of conveying thick oily sludge up to 1,000 meters away.
How TR Solids Control systems transform environmental compliance liabilities into profitable hydrocarbon recovery streams.
By recovering upwards of 80% to 90% of base oils from drilling mud and refinery sludge, contractors eliminate truck hauling miles and deep-well injection tariffs, delivering typical system payback within 6 to 12 months of continuous operation.
Ensures zero-discharge operating capability on sensitive US drill sites. Avoid regulatory penalties from OSHA, EPA, and state bodies with sealed explosion-proof vapor recovery manifolds and leak-proof skid containment basins.
All recovery units are fabricated onto standardized oilfield ISO skids or hydraulic trailer-mounted systems, ready for rapid mobilization between drilling pads in the Permian, Haynesville, or DJ Basins with plug-and-play hookups.
