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Precision engineered to meet American Petroleum Institute (API) specifications, offering rapid chemical shearing, ultra-fast bentonite hydration, and high-efficiency solid-liquid homogeneous blending.
The United States continues to lead the global oil and gas sector through complex extended-reach horizontal drilling in shale basins, demanding uncompromised drilling fluid rheology and automated solid-liquid mixing technologies.
Modern US shale operations in the Permian and Bakken require immediate hydration of synthetic polymers and fast barite weighting to prevent high-pressure formation kicks and borehole collapse during rapid drilling intervals.
Environmental standards across states like Pennsylvania, Colorado, and Texas mandate dust-free hopper environments, reduced chemical consumption, and zero discharge closed-loop mud recycling configurations.
With abrasive drilling formations encountered in West Texas and Oklahoma, high-chrome alloy nozzles, polyurethane-lined mixing funnels, and tungsten-carbide mechanical seals are standard industry mandates.
Established in 2010, TR Solids Control is a professional manufacturer specializing in drilling fluid solids control equipment and integrated solutions. We are dedicated to the design, manufacture, sales, and services of solids control systems, following strict quality standards and providing reliable products, professional support, and fast response for global customers.
During the past years, together with our experienced engineering team and strong supply chain partners, we have supported drilling contractors, oilfield service companies, and industry partners across Middle East, Africa, Russia, South America, Southeast Asia, and North American regions, delivering efficient solids control solutions for various drilling operations.
Our high flow jet mud mixers leverage the Venturi effect combined with high-shear centrifugal fluid kinetics to achieve instantaneous vacuum suction and homogeneous mixing of high-density powder additives.
| Model Parameter | TRSLH100-35 (Standard Flow) | TRSLH150-50 (High Flow Jet) | TRSLH200-65 (Ultra Heavy-Duty) |
|---|---|---|---|
| Discharge Capacity | 120 - 180 m³/h (528 - 792 GPM) | 240 - 300 m³/h (1056 - 1320 GPM) | 350 - 450 m³/h (1540 - 2000+ GPM) |
| Inlet / Outlet Diameter | DN100 / DN100 (4" / 4") | DN150 / DN150 (6" / 6") | DN200 / DN200 (8" / 8") |
| Bentonite Feeding Rate | Up to 300 kg/min (660 lbs/min) | Up to 600 kg/min (1,320 lbs/min) | Up to 1,000 kg/min (2,200 lbs/min) |
| Barite Feeding Rate | Up to 600 kg/min (1,320 lbs/min) | Up to 1,200 kg/min (2,640 lbs/min) | Up to 2,000 kg/min (4,400 lbs/min) |
| Motor Power Rating (HP/kW) | 30 HP / 22 kW Explosion-Proof | 55 HP / 45 kW Explosion-Proof | 75 - 100 HP / 55 - 75 kW Expl-Proof |
| Target US Industry Segments | Trenchless HDD & Geothermal Wells | Onshore Shale Rigs (Permian/Bakken) | Deep Offshore Platforms & Central Mud Plants |
From deep unconventional oil wells in Texas to major interstate horizontal utility crossings, our high flow jet mud mixers deliver dependable performance across varied American operating conditions.
Providing rapid mud weighting and polymer shear under intense 24/7 continuous pad drilling schedules with high sand ratio return slurries.
Engineered cold-weather thermal insulation skids and anti-freeze valve configurations maintaining viscosity control during sub-zero winters.
Compact modular skids tailored for mountainous terrain pad sites with automated dry chemical dust collection units meeting local safety laws.
High-efficiency bentonite mixing systems enabling rapid high-volume bore mud preparation for river, highway, and municipal pipeline crossings.
In modern horizontal and multi-lateral drilling, mud properties dictate rate of penetration (ROP) and wellbore stability. Sub-standard mud mixing yields unhydrated "fish-eyes" (clumped polymer polymers), plugging directional drilling tools and measurement while drilling (MWD) downhole tools.
Our jet mud mixers utilize high-pressure fluid jets from wear-resistant tungsten-carbide nozzles, generating powerful negative pressure in the hopper. This eliminates mechanical dead-zones, cuts dry chemical loss by up to 28%, and speeds up fluid readiness across high-volume batch tanks.
Whether operating as a standalone single-hopper skid or integrated into an automated dual-hopper multi-manifold system, TR Solids Control supplies units that adhere to UL / NEMA explosion-proof electrical codes for seamless deployment across US oilfields.
Strict quality assurance, CNC laser machining, dynamic balancing, and rigorous factory acceptance testing (FAT) before shipment to North American and global ports.
Modern manufacturing facilities supporting reliable solids control equipment and jet mixer mass production.
Strict quality management systems ensuring API Spec Q1, ISO9001, ISO14001, and CE international standards.
Showcasing solids control innovations at OTC Houston, ADIPEC, and international oilfield technology summits.
Equipped with robotic welding cells, precision CNC lathes, and blast-painting lines for heavy offshore mud skids.
Custom 3D CFD flow simulation ensuring zero vortex dead-zones and optimal shear rate delivery in Venturi funnels.
Pressure testing, ultrasonic weld inspection, dynamic balancing, and electrical safety FAT prior to packaging.
Compact plug-and-play solids control packages integrating shale shakers, desanders, and jet mixing units.
Complementary agitation drives keeping weighted barite slurries completely homogeneous across multi-compartment tanks.
Key considerations when selecting, sizing, and operating high flow jet mud mixing systems for North American drilling and environmental projects.
Venturi jet mud mixers feed additives into a high-velocity fluid stream under high negative pressure. This subjects dry chemicals (bentonite, barite, polymers) to immediate hydrodynamic shear, cutting polymer hydration time from hours to minutes and eliminating fish-eye lumps completely.
Yes. For the US market, our units can be supplied with UL-listed or CSA-approved explosion-proof motors (Class I, Division 1 / Division 2, Groups C & D), matching standard 460V/480V 60Hz oilfield power configurations.
Our TRSLH series features heavy-duty high-chrome nozzles and optimized throat geometry designed specifically for weighting fluids up to 22 PPG during critical well control operations without clogging or premature abrasive failure.
We maintain standard components in stock and support rapid manufacturing lead times of 15–25 business days. Direct ocean freight to Houston, Los Angeles, and East Coast ports is accompanied by comprehensive API FAT documentation and export packaging.
