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Deploying rugged, high-throughput solids control and mud mixing units engineered to withstand severe American shale basin and trenchless infrastructure workloads.
Heavy-duty worm/helical gear units ensuring uniform density across mud tanks.
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High G-force drying and thermal recovery reduction compliant with EPA guidelines.
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Compact, skid-mounted multi-phase desanding & desilting for civil utility installations.
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Venturi-assisted high-shear mixing hopper paired with centrifugal feed pump skids.
Explore Model Specs →Accelerating Drilling Velocity, Super-Lateral Horizontal Wells, and Strict Environmental Benchmarks Across North America.
The United States oil and gas exploration sector continues to lead global unconventional extraction through ultra-long horizontal laterals extending beyond 15,000 to 20,000 feet in the Permian (Delaware and Midland basins), Eagle Ford, Bakken, and Appalachian Marcellus-Utica formations. Fast penetration rates and intensive drilling schedules require mud preparation units capable of hydrating, blending, and shearing dry additives (such as bentonite, barite, PAC, and polymeric viscosifiers) into drilling fluids without fish-eyes or unmixed agglomerates.
A continuous throughput of 180m³/h (approx. 792 GPM) represents the gold standard for high-capacity drilling rigs (1500HP to 3000HP AC pad drilling setups). At this rate, mud engineers can batch fresh active mud systems or perform rapid weight adjustments during critical high-pressure well control operations, maintaining tight rheological tolerance and minimizing non-productive time (NPT).
Combines a high-velocity convergent nozzle with a divergent mixing barrel to generate extreme vacuum suction (up to 0.06 MPa), instantaneously blending dry powders into fluid streams without clogging.
Fabricated according to API Spec 13A, API Q1, and North American electrical safety codes (Class I, Div 1 / Div 2 explosion-proof motors and control panels for volatile wellsite atmospheres).
Features tungsten carbide spray lining, polyurethane nozzles, and high-chrome alloy impellers on feeding centrifugal pumps to resist abrasive bentonite and silica slurries.
The modernization of drilling rigs in Texas, Oklahoma, and North Dakota has fostered an increasing integration of digital automation. Jet mud mixing skids are now commonly configured with pneumatic bulk feed hoppers, automated sack slitters, dust extraction units, and mass-flow sensors. This setup guarantees pinpoint mud density management (±0.02 SG) while significantly improving crew ergonomics and limiting silica dust inhalation risks to comply with US OSHA standard 29 CFR 1910.1053.
Beyond traditional petroleum drilling, large-diameter Horizontal Directional Drilling (HDD) projects for cross-country pipelines, water infrastructure upgrades under the US Bipartisan Infrastructure Law, and deep geothermal well development demand uninterrupted supply of high-yield bentonite slurries. The 180m³/h capacity enables civil contractors to replenish mud pits rapidly during critical river-crossing reaming passes.
Improperly hydrated polymer chains in drilling fluids lead to excess chemical consumption and higher filtration losses. A high-shear 180m³/h Jet Mud Mixer optimizes polymer chain uncoiling through intense fluid shear inside the Venturi chamber, reducing chemical additive consumption by 15% to 25% and lowering total drilling waste disposal volumes for operators.
Engineered for versatility across diverse US climate zones—from sub-zero North Dakota winters to scorching West Texas desert heat—our units feature heat-traced manifolds, insulated valve packages, and corrosion-resistant marine coatings for extended field longevity.
| Parameter / Model Spec | Standard Jet Mud Mixer 180 | Dual-Hopper Heavy-Duty Skid | US Field Compliance Standards |
|---|---|---|---|
| Nominal Flow Capacity | 180 m³/h (792 GPM) | 180 – 240 m³/h (792 – 1056 GPM) | API 13A Mud Preparation Standard |
| Inlet / Outlet Diameter | DN150 / DN150 (6" ANSI Flange) | DN150 / DN200 (6" / 8" ANSI Flange) | 150# / 300# ANSI Flange standard |
| Feed Centrifugal Pump Power | 55 kW / 75 HP (460V / 60Hz 3-Phase) | 75 kW / 100 HP Explosion-Proof Motor | NEMA Premium, UL/CSA Certified |
| Hopper Vacuum Pressure | ≥ 0.058 MPa | ≥ 0.065 MPa High-Shear Nozzle | Vacuum Anti-Siphon Design |
| Hopper Feed Rate (Barite) | Up to 300 kg/min (660 lbs/min) | Up to 450 kg/min (Dual-Feed) | Ergonomic Low-Profile Loading |
| Overall Dimensions (L×W×H) | 1600 × 1100 × 1200 mm (Hopper only) | 3200 × 1800 × 1900 mm (Complete Skid) | Standard Pad / Flatbed Transportable |
Established in 2010, TR Solids Control is a professional manufacturer specializing in drilling fluid solids control equipment and integrated solutions.
We are dedicated to the design, manufacture, sales, and services of solids control systems, following strict quality standards and providing reliable products, professional support, and fast response for global customers.
During the past years, together with our experienced engineering team and strong supply chain partners, we have supported drilling contractors, oilfield service companies, and industry partners across Middle East, Africa, Russia, South America, Southeast Asia, and North American regional operators, delivering efficient solids control solutions for various drilling operations.
Our dedicated R&D team continuously integrates cutting-edge hydrodynamics into jet mixing hoppers, agitators, shale shakers, and decanter centrifuges, ensuring dependable execution in harsh oilfield environments.
Manufacturing • Engineering • Global Service
Engineered for seamless interoperability with 180m³/H Jet Mud Mixers across American oilfield, mining, microtunneling, and environmental waste management installations.
Prevents solids settling in storage and mixing compartments.
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Cuttings dryer and waste recovery system for zero-discharge compliance.
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High-mobility mud cleaning package for urban trenchless drilling.
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Fast powder induction with built-in Venturi throat and bypass valving.
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Hardened cast steel wet-ends delivering steady 180m³/h feed head pressure.
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Corrosion-resistant stainless steel & polyurethane components for polymers.
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Multi-line feeding manifolds designed for high-rate North American pad rigs.
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Precision polymer hydration, liquid polymer injection, and bulk bagging systems.
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