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Engineered specifically for non-woven fabric bonding and technical textile coating plants requiring non-stop, agglomerate-free slurry preparation at rates up to 180m³/h.
Ultra-fast venturi-shear mixing unit for instant dispersion of bentonite, PVA, EVA, and acrylic binders without fish-eyes.
High-capacity continuous compounding system for geotechnical non-woven clay impregnation and mineral-loaded binders.
Closed-circuit recovery skid maintaining optimal rheology, eliminating slurry wastage, and minimizing raw material batch losses.
Heavy-duty mixing and agitation system maintaining solid suspension in high-viscosity latex, ATH flame retardants, and adhesives.
In modern non-woven fabric manufacturing and advanced textile finishing, the demand for high-speed, continuous-run production lines has exposed the severe limitations of traditional batch-mixing tanks. Conventional mechanical agitators often require hours to wet, hydrate, and blend high-solid polymers, clays, latex, and flame-retardant fillers. This slow process frequently leaves un-hydrated lumps ("fish-eyes") and viscosity variations that compromise coating uniformity and web tensile strength.
The 180m³/H High Capacity Jet Mud Mixer represents a paradigm shift. Utilizing high-velocity hydrodynamic venturi principles, this industrial mixing power unit achieves instantaneous micro-dispersion of dry powders into carrier fluids at a massive flow rate of 180,000 liters per hour. Whether formulating water-based acrylic emulsions, polyurethane binders, calcium carbonate-filled latex for carpet backing, or bentonite clay compounds for geosynthetic non-wovens, our jet mixer delivers unmatched batch-to-batch consistency in continuous inline workflows.
Engineered with precision fluid dynamics, anti-clogging hopper geometry, and ultra-durable wear-resistant nozzles to handle aggressive non-woven polymers and textile coating compounds.
By forcing carrier fluid through a precision-engineered tungsten carbide nozzle, high kinetic velocity creates a localized vacuum that pulls dry additives directly into the shear zone, eliminating powder floatation and clumping.
Built for large-scale production facilities running non-stop spunbond, needle-punch, and roll-to-roll textile coating lines. The unit maintains stable continuous flow without thermal degradation of sensitive latex and polymers.
Equipped with an integrated pneumatic or vibratory assist hopper designed to eliminate bridging and rat-holing when feeding cohesive powders, hydrophilic resins, bentonite, and heavy mineral fillers.
Fluid-contact components are forged from high-grade stainless steel (304/316L) or premium polyurethane-lined alloy to withstand acidic adhesive chemistries, abrasive bentonite slurries, and alkaline additives.
Seamlessly integrates with computerized automated chemical kitchens. Real-time viscosity sensors, flow meters, and variable frequency drives (VFD) ensure repeatable slurry density and precise chemical stoichiometry.
Hydrodynamically optimized chamber geometry allows intense wetting without shearing long-chain polymer backbones, preserving vital viscoelastic properties essential for high-performance non-woven adhesive bonds.
From geosynthetic clay liners to breathable medical non-wovens and automotive acoustic back-coatings, the 180m³/H Jet Mud Mixer powers diverse high-volume industrial lines.
In geosynthetic clay liner (GCL) production, needle-punched non-wovens require thick, high-density sodium bentonite slurries. The 180m³/H jet mixer rapidly wets dense bentonite powders at high solid concentrations without nozzle plugging or uneven paste thickness.
Automotive and upholstery fabrics require uniform back-coatings blended with Aluminum Trihydrate (ATH), antimony trioxide, and acrylic binders. The jet mixer provides instant micro-dispersion of dense mineral flame retardants without settling.
Styrene-Butadiene Rubber (SBR) latex compounding requires high filler loadings of fine calcium carbonate. Our high-capacity jet mixer continuously combines powder and latex emulsion at 180m³/h, minimizing air entrainment and stabilizing viscosity.
Dispersion of fluorochemical repellents, hydrophilic surfactants, and antimicrobial agents onto spunmelt webs for surgical gowns and diapers. The venturi jet ensures homogenous sub-micron droplet distribution across thousands of square meters.
Compare the operational and metallurgical advantages of high-capacity continuous jet mixing over outdated batch stirring vessels.
| Performance Metric | Traditional Stirred Batch Tank | TR 180m³/H High Capacity Jet Mud Mixer | Operational Benefit |
|---|---|---|---|
| Hydration & Wetting Speed | 45 - 90 minutes per batch | Instantaneous (< 0.1 s) | Zero waiting time; true continuous inline feed |
| Agglomeration / Fish-Eyes | Common with PVA & polymers; requires filters | 100% Eliminated via Venturi Shear | Flawless non-woven coating without surface defects |
| Maximum Volumetric Flow | Limited by tank volume (20–40 m³/h avg) | 180 m³/h Continuous | Satisfies high-speed 600m/min coating lines |
| Powder Ingestion Rate | Manual dumping; dust emissions | Vacuum Assisted up to 250 kg/min | Safe, clean dust-free operating environment |
| Equipment Footprint | Large multiple-tank farm footprint | Compact Modular Skid | 70% reduction in factory floor space requirement |
| Energy Consumption / m³ | High continuous motor power | Optimized Hydrodynamic Efficiency | Significant kilowatt savings per ton of slurry |
Established in 2010, TR Solids Control is a professional manufacturer specializing in drilling fluid solids control equipment, high-shear industrial mixing technology, and integrated fluid management solutions. We are dedicated to the design, manufacture, sales, and services of high-performance mixing systems, following strict international quality standards and providing reliable products, professional engineering support, and rapid response for global industrial customers.
During the past years, together with our experienced engineering team and strong supply chain partners, we have supported drilling contractors, technical textile coating manufacturers, chemical processors, and industry partners across the Middle East, Africa, Russia, South America, Southeast Asia, North America, and other regions, delivering efficient solids control and fluid mixing solutions for high-demand continuous operations.
Explore our certified manufacturing facilities, precision CNC fabrication plants, strict quality control systems, and international engineering footprint.
Modern manufacturing facilities supporting reliable solids control and jet mixing equipment production.
Strict quality management systems ensuring product reliability, CE compliance, and ISO/API international standards.
Showcasing state-of-the-art mixing technology and fluid separation systems at top trade expos worldwide.
Equipped with heavy CNC machining centers, automatic welding robots, and precision testing testbeds.
In-house CFD simulation, 3D modeling, and customized slurry handling skids tailored to textile coating plants.
Rigorous multi-stage inspection, non-destructive testing (NDT), and dynamic load testing prior to shipment.
Complete turnkey mud and slurry management plants built for extreme continuous duty cycles.
Worldwide installation assistance, on-site commissioning, operator training, and rapid spare parts dispatch.
Technical insights into integration, rheological performance, and operational maintenance for textile and non-woven manufacturing engineers.
The venturi nozzle creates high-velocity fluid acceleration, generating extreme shear forces and localized negative pressure. When dry polymer powder enters via the hopper, every individual powder granule is instantly surrounded by high-speed carrier fluid before it can contact adjacent particles, preventing surface gelatinization and clump formation.
Yes. Paired with our heavy-duty centrifugal feeding pumps (55kW to 75kW), the 180m³/h mixer is optimized to handle high solids loadings, including sodium bentonite, calcium carbonate (CaCO3), aluminum trihydrate (ATH), and titanium dioxide up to high dynamic viscosities while maintaining uniform density.
For abrasive mineral slurries, the jet nozzle and mixing chamber feature replaceable tungsten carbide inserts, high-chrome alloy liners, or 316L stainless steel constructions, ensuring long operational lifespans even when mixing abrasive minerals continuously 24/7.
Absolutely. The jet mud mixer can be equipped with pneumatic powder metering valves, load-cell hopper weight sensors, inline mass flow meters, and PLC feedback loops to automate batching and continuous inline dosing according to precise textile recipe parameters.